kanban (mostly used for repetitive manufacturing). • Based on PUSH principle. – MRP (MRP-II). • Based on both principles (push and pull). – CONWIP (Constant. CONWIP. (A pull alternative to kanban principle). Main resources: Mark Spearman, David Woodruff and Wallace Hopp. Northwestern University,. Evanson. PDF | This paper describes a new pull-based production system called CONWIP. Practical advantages of CONWIP over push and other pull systems are given.

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The kanban can be attached to a part or be separate. Someone has to determine the backlog sequence i.

International Journal of Production Research 28, — A card without a part arriving back at the beginning of the loop is an order to reproduce this part. However, this depends very much on the details of your system, and it is difficult to tell which one would need less cards and hence less WIP. Please note that this sequence is by no means fixed once it is created.

On the other hand, if you produce to order, a kanban will have difficulties. Besides, CONWIP would also benefit from multiple smaller loops depending on the circumstances see another original research of mine: CONWIP, on the other hand, needs human input to reproduce the correct products or, in the case of exotic products, to produce the right products in the first place.

In the picture below, we have cards for green squares, red diamonds, and blue hexagons. In their paper, Spearman et al. Number of Variants Good for kanban Kanban works well with high-quantity low-variety parts.

There the card meets the backlog queue, a list of different part numbers that are waiting for production. This is a reasonable assumption if the people organizing the backlog know what they are doing. If a CONWIP card comes back from the finished goods inventory, the next part type in line is assigned to the returning card. Overall, I think the risk is reasonable and can be managed. Lean manufacturing Enterprise resource planning terminology.

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It has some very valuable advantages, but it also comes with some disadvantages. Retrieved from ” https: If someone takes out a blue hexagon, the card is removed from the part and goes back for reproduction.

Benefits and Flaws of CONWIP in Comparison to Kanban |

Views Read Edit View history. There are a limited number of cards, with each card representing a certain part type and a certain quantity at least one.

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Of course, since the cycle of the kanban cards and the cycle of the CONWIP cards is similar, it is easy to imagine a hybrid system and it has been imagined already a few times. Your email address will not be published. In modern manufacturing, the sequence will probably be primarily based on the available MRP data, combined with additional information through telephone or e-mail.

It could be, for example, some type of clerk in the production planning or production control department, or a supervisor within manufacturing for internal supply lines. Sensitive to the Bullwhip Effect The kanbaj effect One effect of these human decisions is a higher tendency for the bullwhip effect.

This first post will explain kxnban basics, the next two posts will go into more details by answering some frequently asked questions, and the fourth post will discuss advantages and disadvantages of CONWIP.

When do you replace a card with a new one? Kanban aims to merely refill your inventory. One effect of these human decisions is a higher tendency for the bullwhip effect.

Benefits and Flaws of CONWIP in Comparison to Kanban

If you have high runners, use kanban, since they are easier. It is doable, however. Kanban is both a type of card and a control system in manufacturing named after the cards. Additionally, these may be more sources of errors. Such systems can be classified kanbna pull and push systems Spearman et al. Your email address will not be published.


It seems to be quite useful, especially for made-to-order products. Great feed — thank you. But since kanban are always assigned a part number, this will be difficult. Of course, there are numerous additional details like how many cards to use, various prioritizing and grouping options of the cards for reproduction, and detailed usages of FiFo lines and supermarkets.

A good example of this would be any made-to-stock parts that will be sold in larger quantities. In a janban systemthe start of each product assembly process is triggered by the completion of another at the end of production line. This is a kanban system in its simplest form.

Basics of CONWIP Systems (Constant Work in Progress)

There is broad agreement in industry that a pull system is in almost all cases better than a push kwnban. You cannot even produce something else unless you sell one of the other products. Notify me of new posts by email. Assume you have blue hexagons in stock, each with a card attached. The idea of kanban is so much associated with pull production that the two terms are sometimes even used synonymously.

The backlog is a list of part types and quantities that need to be produced. Customers may order more or cancel orders.